Fracturing Equipment
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MSI FZC manufactures a variety of Frac Pumpers of up to 3000hp, on skid/trailer/truck suitable for any type of terrain and desert or arctic operations, onshore and offshore. The units can be used as stand alone pumpers or built as a fleet to work together.
The pumps used are as per the requirements of the clients (SPM, Gardner Denver, MSI, Serva,….) as we all the engines (Caterpillar, MTU, Deutz, Cummins, Volvo Penta,…) and the transmissions (Caterpillar, Allison,…).
The pumpers can be CE marked and Gost certified upon request.
he offshore units are built in several modules to comply with the maximum load capacity of the
rig cranes and are DNV certified.
The units are equipped with complete electronic control system which can be connected to a Data Van either by wire or by wifi.
MSI FZC builds Frac Transfer Pumps which can be used to feed frac pumpers by transferring
Frac proppant from the blenders or other supply sources to the pumpers. The Frac Transfer
pumps can be skid mounted or trailer mounted and even truck mounted.
Various brands of electric motors (ABB, WEG, Valiadis,…), diesel engines (Caterpillar, Deutz,
Cummins, Perkins, Detroit Diesel, Volvo Penta,…), hydraulic motors (Denison, Veljan,…) and
C-pumps (Gardner Denver, MCM, NOV, Serva,…) are available to meet the
clients’requirements.
In case of trailers, the trailers are custom made and come with necessary registration
documents for the regions/country where they are intended to be registered. Same applies to
the truck mounted systems.
The units can be CE marked or Gost certified upon request.
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MSI FZC manufactures frac manifolds, aslo called missile, on skid, trailer or truck. The manifolds can accommodate up to 20 frac pumpers suction/discharge. The HP discharge lines
can be either 3” or 4 “and the connections can BE Fig.1502 or Clamp Hubs. All the treating iron
is integral, 15K PSI STD service rated.
The LP manifold provides two (2) suction connections for each frac pumper.
All LP manifold outside connections (Blender/Frac transfer pumps, Frac pumper suctions) are equipped with 4”quarter turn butterfly valves and 4”Fig.206F connections with Fig.207 blind caps.
The LP manifold can be 8”/10”/12” depending on the number of of Frac pumpers to feed.
Addition outlets in HP and LP manifolds are made for bleed off and provision.
In case of trailers, the trailers are custom made and come with necessary registration
documents for the regions/country where they are intended to be registered. Same applies to
the truck mounted systems.
Trucks can be of any brand. Choice of chassis is as per clients’ requirements.
The systems can be CE marked and Gost certified upon request.
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The frac sand silos made by MSI FZC and also refered to as Sand Chief can be of various
capacity and shapes and configuration, round, square, vertical, horizontal,…with several
compartment. System can use hydraulic cylinders for silos tilting for constant sand delivery with
a chute or can use gravity with sand belt conveyer. The delivery is controlled with hydraulic
actuated knife gate valves/doors.
MSI FZC has several designs available for onshore and ossshore operations and can design solutions for any client specific requirements.
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MSI FZC developed a range of blenders to cover several sizes of Gravel Packing and Fracturing operations. The MSI FZC family of blenders goes under the name MFR Blenders “Mixing & Flow Regulated” Blenders.
The MFR-10, MFR-15 and MFR-20 blenders can respectively discharge 10BBL/minute, 15/BBL
minute and 20BBL/minute of slurry, these are usually used for Gravel Packing operations. The
range includes also the MFR-50 and the MFR-100 for 50BBL/min and 100BBL/min discharge
rates for Fracturing operations.
The blenders are equipped with inlet & outlet flowmeters, automatic tub level regulation system and a Chemical Additive System can be integrated to the blender with automatically controlled
chemical dosing pumps for liquid and dry additives.
The sand delivery is done using calibrated Auger (progressive cavity) or rotating bulk material
metering valves depending on the model of blender.
The slurry density is automatically controlled.
The blenders can be operated as stand alone units or connected to a Data Van via wire or wifi.
Any brand of trucks (MAN, Mercedes, Scania, DAF, Volvo, Renault, Tatra, MAZ, MAZ-MAN, Kamaz, NZKT, Kenworth, Peterbilt,…) and diesel engines (Caterpillar, Mercedes, Deutz, MTU,
Detroit Diesel, Volvo Penta,…) can be used.
MSI FZC manufactured hydration unit to prepare Gels for crosslinking with frac proppant. The
Hydration units built by MSI FZC can be mounted on skid, trailer and truck. They can be for offshore and onshore operations and desert and arctic environment.
The units can be CE marked and Gost certified upon request.
The skids and trailers are custom built for the purpose. The trailers come with all necessary documents for registration in the area where they are intended to go.
The truck chassis can be of any brand (MAN, Mercedes, MAZ, MAN MAZ, NZKT, Kamaz, Tatra, Scania, Volvo, DAF, Renault, Kenworth, Peterbilt,…).
he MSI FZC hydration units typically have a 200BBL hydration tank capacity (can be adjusted as per clients’requirements) and are equipped with dry chemical tank (usually for Guar) and up to four (4) liquid chemical tanks (all is SS316, tote type). The chemical additive tanks can be equipped with heating system and agitator upon request.
The hydration units have suctions and discharge ports on both sides of the unit for versatile
rigup on site.
Several mixing flowrate capacity are available ranging from 30bbl/minute to 120bbl/min
depending on the capacity of the tanks and the size of the centrifugal pump (biggest is 12”x12”).
The system can be fully controlled electronically with viscosity meters, density meters, ph meters, dosing pumps for chemicals,….upon request.
The hydration tank is internally designed with a flow path, chicanes,….to ensure optimum hydration of the particles.
It can be DNV certified for offshore operations, and winterized for arctic operations with
pre-heating systems.
MSI FZC manufactures Frac LAS systems with up to 12 tote tanks for liquid chemicals. Each
tank is equipped with a dosing pump, drain port, fill port. Additionnaly they can be equipped with
agitators (pneumatic or hydraulic or electric driven) and heating system. Optionally mass
flowmeters can be installed for each chemical discharge line.
Reels of hoses to connect them to other units are installed on the units.
The units are equipped with a control cabin with complete control system and visualization of the complete installation and status of each tank.
The system can be operated manually or automatically.
A power pack is installed on the unit and driven either by diesel engine and hydraulics or with
diesel genset.
The units can be skid mounted, trailer mounted or truck mounted. Any brand of truck can be
used (MAN, Mercedes, Scania, Volvo, DAF, Renault, Iveco, Tatra, Maz, Maz-Man, NZKT,
Kamaz, Kenworth, Peterbilt,…) and trailers are custom built. All units mounted on vehicles are
provided with necessary documentation for registration in the country where they are intended
to be registered.
The skid mounted units can be made for onshore and offshore operations.
The units can be made for desert and arctic environment and can be CE marked and Gost
certified on request.
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MSI FZC manufactures Data Van for Frac operations. Although these are called Data Van they can also by trailer mounted or made in modified seafreight containers.
The data vans are equipped with HVAC systems, flooring, desks, pantry, cupboard and includes all the I/O interfaces to communicate with the fleet either by wires or wifi.
Multiple screen system to visualize the entire fleet parameters, recording systems for playback
and analysis.
The Data Van can be used to control the entire fleet (blender(s), LAS, Hydration, Transfer
pumps, Pumpers)
The truck mounted unit can use any brand of truck chassis (MAN, Mercedes, Scania, Volvo,
DAF, Renault, Iveco, Tatra, Maz, Maz-Man, NZKT, Kamaz, Kenworth, Peterbilt,…) and trailers
are custom built. All units mounted on vehicles are provided with necessary documentation for
registration in the country where they are intended to be registered.
The skid mounted units can be made for onshore and offshore operations.
The units can be made for desert and arctic environment and can be CE marked and Gost
certified on request.
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